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A MakerBogans & Safflower Production

Roadkill Enhanced Toolhead PCB Family

The RKE family of toolhead boards are based off the roadkill board designed xbst_ but offers numerous improvements.

  • Heater current capacity is greatly improved offering 5A of capacity on the RKE-Long board and 6A on RKE2.
  • Support for simultaneous use of neopixels, filament sensor, inductive probe and x endstop switch with dedicated ports for all features.
  • All boards within the RKE family are pin compatible allowing for mix and matching of boards.

Important Notes

  • Heater screw terminal is polarised, as the 24V supply is used as a common rail.
  • Nylon or printed washers should be used to protect the mounting holes due to the proximity of the traces to the holes.
  • LED port is designed for neopixels and uses a common 5V rail with the filament sensor port.
  • Probe port has a 24V power rail derived from the heater.

Do not connect a wire between the MCU and the Roadkill probe port for V, this will result in backfeeding 24V into the MCU. V is provided from the Heater

BOM

Per Board,

  • 1 x 20 pin IDC header (2x10 2.54mm pitch)
  • 5 x 2 pin JST-XH
  • 3 x 3 pin JST-XH (2x for RKE Long)
  • 1 x 4 pin JST-XH (2X for RKE Long)
  • 1 x 5 mm pitch screw terminal (TB00250002BE)

Molex temp-flex ribbon is the preferred ribbon solution (Molex, 100057-0101).

For IDC connector/sockets 3M D89120-0131HK with D3448-89120 strain relief clip are the preferred solutions.

Pinout for Ports

IDC numbering is ODD_EVEN with 1 denoted by an arrow on the PCB

Pin 1 of the JST-XH ports is the square pads on the PCB.

For RKE2

PortPin 1 (IDC PIN)Pin 2 (IDC PIN)Pin 3 (IDC PIN)Pin 4 (IDC PIN)
Layer FanFan Voltage (18)Fan GND (20)--
Heater FanFan Voltage (14)Fan GND (16)--
X endstopGND (2)Signal (12)--
Filament Sensor5 V (4)GND (2)Signal (10)-
Neopixel5 V (4)GND (2)Data In (6)-
Probe24 (1,2)GND (2)Signal (8)-
Thermistor (T0)T0 (11)GNDA (9)--
Extruder StepperA1 (19)A2 (17)B1 (15)B2 (13)
Heater24 V (1,3)HE GND (5,7)--

RKE Long utilises a combined Filament Sensor and X endstop port pinout is below.

PortPin 1 (IDC PIN)Pin 2 (IDC PIN)Pin 3 (IDC PIN)Pin 4 (IDC PIN)
Combined FS and XES5 V (4)GND (2)Signal (12)Signal (10)

Schematic

Probe Wiring

It is critical to wire Z probe correctly to avoid damage to MCU. Follow the below wiring guides

Troubleshooting

NumberSymptomsCauseSolution
1X endstop is permently triggered or not triggeringX end stop is shorted to GND on the MCU->Roadkill board, S is connected to G on the X endstop portSwap X endstop pins on the MCU->Roadkill board
2Probe disconnecting when heater is turned on, Flickering Probe during PWM control of the ProbeReversed Polarity on the 24 V Screw terminal on the MCU->Roadkill boardSwap Heater Wires on the MCU->Roadkill board

License

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

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