test(windows): repair and enforce UI config contract

[appergb]

User description

Summary

• update the stale capsule bootstrap assertion to the current shared 460x180 voice-orb stage
• replace two additional unreachable legacy assertions with exact contracts for the intentional flush main shell and current frontend/native voice-orb geometry
• expose the test as check:windows-ui-config and run it in every cross-platform CI matrix job

TDD evidence

RED on current Beta: the existing test stopped immediately at expected 220, got 460.

After repairing only that first assertion, the test exposed two more stale assumptions that the original issue could not reach: it still expected the pre-1.3.14 floating radius token and the old 196px Windows pill with 12px insets. Current product code intentionally uses a flush main panel plus the shared 460x180 voice-orb stage. The repaired contract now asserts those exact frontend and native values instead of deleting geometry coverage.

GREEN: the complete contract passes through the new npm script.

Verification

• npm run check:windows-ui-config: passed
• npm run check:macos-capsule-spaces: passed
• clean npm ci: 0 vulnerabilities
• npm run build: passed, including Android IPC prebuild boundary
• npm audit --audit-level=high: 0 vulnerabilities
• package JSON and CI YAML parse checks: passed
• node --check and git diff --check: passed

Test and CI only; no product or UI behavior change.

Closes#803

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PR Type

Bug fix, Tests

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Description

• Update stale capsule bootstrap size assertion from 220x110 to 460x180

• Replace legacy Windows assertions with exact flush main shell and shared voice-orb geometry contracts

• Add check:windows-ui-config npm script and run it in cross-platform CI

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Diagram Walkthrough

flowchart LR
A["update test assertions"] --> B["capsule window 460x180"]
A --> C["flush main shell contract"]
A --> D["host metrics mirror voice-orb stage"]
B --> E["CI runs check:windows-ui-config"]

Loading

File Walkthrough

	Relevant files
Configuration changes	ci.yml Add Windows UI config check to CI .github/workflows/ci.yml Added step to run "npm run check:windows-ui-config" +3/-0 package.json Add npm script for Windows UI contract openless-all/app/package.json Added "check:windows-ui-config" npm script +1/-0
Tests	windows-ui-config.test.mjs Repair and modernize Windows UI config tests openless-all/app/scripts/windows-ui-config.test.mjs Updated capsule window size from 220x110 to 460x180 Replaced old floating shell assertion with flush main panel contract Updated host metrics assertions to use shared voice-orb stage (460x180, zero insets) Replaced legacy Windows runtime bounds checks with new 460x180 stage and 140px visual height assertions Removed outdated badge anchoring assertion and replaced with proportional badge positioning +33/-17

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[github-actions]

PR Reviewer Guide 🔍

(Review updated until commit 12d0bf8)

Here are some key observations to aid the review process:

🎫 Ticket compliance analysis ✅ 803 - PR Code Verified Compliant requirements: Update stale bootstrap assertion (220x110 -> 460x180) Replace legacy Windows assertions with exact flush shell and shared voice-orb geometry contracts Add named npm check:* script and run in cross-platform CI No product/UI behavior change; test/CI only Requires further human verification: Prove test fails on current beta and passes after fix (TDD evidence) — not directly verifiable from diff alone, but PR description and commit history can confirm

⏱️ Estimated effort to review: 2 🔵🔵⚪⚪⚪

🧪 PR contains tests

🔒 No security concerns identified

⚡ No major issues detected

[appergb]

Independent review — exact head 12d0bf8

Strengths

• Strict RED was independently reproduced on PR base d6ca07a. The original contract exited 1 at the real current Tauri value with: expected 220, got 460. The base package also had no check:windows-ui-config script.
• Exact-head GREEN passed both direct Node execution and npm run check:windows-ui-config under Node 22. The script has valid Node syntax, package.json parses, and ci.yml parses.
• The repaired values match the actual product intent introduced by #761, not merely the current incidental text: tauri.conf.json uses 460x180; capsuleLayout.ts defines and returns the shared 460x180 stage with zero host insets; Capsule.tsx consumes the host metrics and proportional badge anchor; native capsule_window_bounds uses 460x180/0 and capsule_visual_height uses 140. Rust already has executable unit tests for those native values.
• The flush-shell assertion matches the intentional ol-console-main treatment in FloatingShell.tsx: radius 0 and no shadow. The new native/frontend assertions replace stale unreachable checks rather than deleting geometry coverage.
• The workflow step is inside the existing macOS/Windows/Linux matrix after clean npm ci and uses only the cross-platform Node script. GitHub job-step evidence shows Check Windows UI configuration contract completed successfully on all three operating systems.
• package.json only adds a named check entry; ci.yml only adds the contract step. No production source, lockfile, release workflow or runtime configuration changed.
• Current beta advanced after this head only through #828. A merge-tree against current beta is conflict-free, and the combined package.json retains both the pinned local tsx runner and this Windows UI contract script.
• Clean npm ci, the Windows and macOS contracts, Android IPC prebuild, npm run build and npm audit --audit-level=high all passed; audit found zero vulnerabilities.
• All five checks at the exact reviewed SHA are completed and successful: Windows, macOS, Linux, Android cargo check and PR-Agent. CI run: https://github.com/Open-Less/openless/actions/runs/29391799716

Critical

None.

Important

None.

Minor

None.

Ready-to-merge verdict

COMMENTED — logical APPROVE. No blocking finding at the reviewed exact head. The change satisfies issue #803, locks the current frontend/native Windows geometry intent without weakening coverage, runs portably in the cross-platform CI matrix, and has no product behavior side effects. It is ready from a code-review perspective subject to normal Draft and repository policy.

[github-actions]

Persistent review updated to latest commit 12d0bf8