fix: M5Stack Unit C6L boot failure caused by flash_mode=qio

[jirogit]

Summary

Fixes the M5Stack Unit C6L boot crash-loop (repeated USB-Serial-JTAG
disconnect/reconnect cycling, no serial output ever reaching the host)
that affects every merged.bin built for this board — including the
official upstream releases.

Supersedes #3088, which misattributed the crash-loop to PI4IO register
init / TCXO voltage / I2C pin routing / TX LED pin. Those four changes
were tested individually and in combination and made no difference
once the actual variable was isolated (see below); this PR reverts none
of them and touches only the flash mode.

Root cause

The esp32-c6-devkitm-1 board manifest
(platforms/espressif32/boards/esp32-c6-devkitm-1.json, all versions
checked: 6.7.0 / 6.10.0 / 6.11.0 / unversioned) sets
build.flash_mode: "qio". merge-bin.py reads this value directly
(board_config.get("build.flash_mode", "dio")), so every
*-merged.bin produced for this board — including the ones in the
official companion firmware releases — is built with a QIO header.
This module's actual flash chip does not reliably handle QIO on this
board, and the chip crash-loops on boot (repeated
enumerate/reset of the USB-Serial-JTAG peripheral) whenever the
flash is initialized in QIO mode, regardless of flash_size or
flash_freq.

How this was isolated

1. Captured the exact esptool invocation pio run -t upload uses
   (-v build log) and reproduced it manually, byte-for-byte
   (same esptool binary/version, same --baud, --before/--after,
   --flash_mode, --flash_freq, --flash_size, and all four
   flash offsets including boot_app0.bin, which a naive manual
   erase_flash + write_flash at 0x0 had been omitting).
2. Bisected each remaining parameter against a real device with a full
   erase_flash between each test:
   • esptool v4.8.6 (pio-bundled) vs v5.3.1 (system) — no effect
   • -z (compression) present/absent — no effect (esptool compresses
     by default regardless)
   • --flash_size 4MB vs detect (actual chip is 16MB) — no effect
   • --flash_mode dio vs qio — reproduced the crash loop twice
     with qio, resolved twice with dio, on otherwise identical
     firmware and flashing steps
3. Confirmed by reading back the actual on-chip flash header
   (read_flash + image_info) after flashing with no --flash_mode
   override at all (i.e. the condition a user gets from flashing a
   release merged.bin via a web flasher or a bare write_flash 0x0
   command with no flags): the chip ends up with the file's embedded
   QIO header verbatim, and crash-loops.
4. Confirmed the currently released merged.bin for every C6L env
   (companion_radio_ble/usb, repeater, room_server) — both in this
   fork's jp-v1.8.1 release and in upstream's companion-v1.16.0
   release — has Flash mode: QIO in its header
   (esptool image_info).

Fix

One line, in the common [M5Stack_Unit_C6L] section so it applies to
all envs (companion_radio_ble/usb/repeater/room_server):

board_build.flash_mode = dio

This overrides the board manifest's qio default via PlatformIO's
board_build.* mechanism (not a build_flags -D, since this needs to
reach merge-bin.py's board_config.get("build.flash_mode", ...)
lookup, not a preprocessor define).

Test

• pio run -e M5Stack_Unit_C6L_companion_radio_usb -t mergebin —
  confirmed firmware-merged.bin header now reports Flash mode: DIO (esptool image_info)
• Real M5Stack Unit C6L hardware, full erase_flash +
  write_flash 0x0 firmware-merged.bin with no --flash_mode
  override (matching how a user flashes a released binary) —
  boots cleanly, no crash-loop, serial output present
• Reproduced the failure twice and the fix twice on the same
  device, to rule out a one-off observation

[jirogit]

Prior art for this fix pattern on the same chip family:

• Added flash_mode=dio to avoid boot loop when flashing using merge.bin #2570 (merged 2026-06-26, @liamcottle) applied the
  identical flash_mode: qio → dio fix for Xiao C6, an ESP32-C6 board
  hitting the same TG0_WDT_HPSYS boot loop signature via merged.bin /
  Web Flasher.
• In that same thread, @saunto independently reported the identical
  symptom on M5 UNIT-C6L.
• In Help! M5stack Unit C6l firmwares not work #2229, @comsorg, @vikkut, and @alestandby all reported the crash
  loop while flashing via flasher.meshcore.io / the official Web
  Flasher — exactly the flashing path this PR identifies as inheriting
  the manifest's qio default with no override.

All of these match this PR's root cause: esp32-c6-devkitm-1's board
manifest defaults build.flash_mode to qio, and merge-bin.py reads
that value directly. #2570 fixed it for one board on this manifest;
this PR fixes it for the other.

cc @recrof — thanks for all the triage you've done on this thread, it
made isolating this a lot easier. Flagging in case you have a spare
minute to take a look.

[recrof]

@liamcottle@ripplebiz I can't reproduce the problem on my board, however I could see how dio could help with flashing - this is safe to be merged.